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Vacuum gripping systems
Highly-efficient and process-safe: FIPA vacuum grippers and bag grippers are capable of handling individual workpieces or entire layers without the necessity to change the gripper heads and independent of the position of the workpiece. The vacuum generation is either integrated or provided externally by a side channel blower or vacuum pump for particularly air-permeable workpieces.
FIPA vacuum grippers with leakage reduction from the TL series are an efficient handling solution for dust-free processes. With the recommended minimum coverage of 80 percent, tilt and swivel movements up to 360° are possible. For the process-safe gripping of variable product geometries, the suction plates of the TG series are optimised with leakage reduction. Integrated flow resistors reduce leakage for suction cups without product contact and thus maintains the vacuum at an acceptable level.
The TG series bag gripper is specially designed for handling dimensionally unstable bags and shrink wrapping. Handling other bags is also possible with the vacuum cell fully covered.
6 Hit(s)
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Vacuum grippers with closing valves
Strong holding force, independent of gripper coverage
Maximum life, minimum maintenance
- * = Depending on external vacuum supply
- Automated handling of individual products or product layers without gripper change
- Suitable for rigid products with an even or uneven surface
- Integrated valves seal unused suction openings without loss of gripping force
- Large valve openings reduce sensitivity to dirt and ensure maximum suction power
- Fast and uniform vacuum distribution ensures short cycle times and high acceleration rates
- Separate compressed air connection for blow-off function for fast product release
- Sealing foam for gentle product contact and optimum vacuum sealing – can be quickly replaced without tools and without leaving any residue
Technical data
| Item no. | TC120x230-P20 | TC120x230-P40 | TC120x400-P20 | TC120x400-P40 | TC200x400-P20 | TC200x400-P40 | TC1300x260-P20-OV* | TC1300x260-P28-OV* | TC1300x260-P40-OV* | TC1300x500-P20-OV* | TC1300x500-P28-OV* | TC1300x500-P40-OV* |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Air consumption at 6 bar (87 psi) [Nl/min] | 105 | 105 | 210 | 105 | 420 | 210 | -- | -- | -- | -- | -- | -- |
| Suction power against atmosphere [Nl/min] | 360 | 198 | 396 | 198 | 1,440 | 720 | -- | -- | -- | -- | -- | -- |
| Number of closing valves | 50 | 15 | 95 | 30 | 171 | 50 | 768 | 360 | 192 | 1,536 | 765 | 384 |
| Final vacuum [%] | 85 | 85 | 85 | 85 | 85 | 85 | -- | -- | -- | -- | -- | -- |
| Width [mm] | -- | -- | -- | -- | -- | -- | 35 | 40 | 55 | 35 | 40 | 55 |
| Recommended suction power at 35 % vacuum level [m³/h] | -- | -- | -- | -- | -- | -- | 140 - 300 | 90 - 140 | 50 - 90 | 140 - 300 | 140 - 300 | 140 - 300 |
| Weight [kg] | 2.3 | 2.3 | 3.55 | 3.55 | 6.15 | 6.15 | 17 | 17 | 17 | 32 | 32 | 32 |
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+Ordering notes
- Ordering example vacuum generation
- TC120x230-P20: integrated via ejectors
- TC120x230-P20-OV: designed for external vacuum generation, e.g. via side channel blower or pump
- EPDM sealing foam, 24 mm thick, and vacuum gauge included in scope of delivery
- See chapter accessories for more information on:
- Sealing foam program for various applications
- Gripper/robot connection elements
+Notes
- Suitable for use with < 90° swivel and tilt movements
- No minimum coverage required
- TC200x400:
- Gripping area is divided into zones for flexible product pick-up and/or release
- Available for all foam grippers on request - For foam grippers from TC400x600 with external vacuum supply, the pick-up and release system (36.900/36.901) minimizes power consumption and extends system service life (see the chapter on accessories)
+Dimensions
TC120x230-P20, TC120x230-P40
TC120x400-P20, TC120x400-P40
TC200x400-P20, TC200x400-P40
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= Fixing with M6 screws
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= Compressed air connection G1/8-female with 10 mm quick-fitting
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= 24 mm sealing foam
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= Alternative compressed air connection G1/8-female (besides gauge)
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= Alternative compressed air connection G1/8-female (at the top)
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= Compressed air connection G1/8-female blow-off (at the top)
+Diagrams
TC120x230-P20
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
TC120x230-P40
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
TC120x400-P20
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
TC120x400-P40
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
TC200x400-P20
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
TC200x400-P40
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
+Large valve openings reduce sensitivity to dirt and ensure maximum suction power
+Quick and non-destructive replacement of the sealing foam
+Optional gripper box 36.900 for short gripping times
- Vacuum inside the vacuum tubing is already built up while the workpiece is approached, this reduces the gripping time
- Special valves with excellent suction power for fast evacuation or venting
- Extremely high dirt tolerance for maximum service life and high process reliability
- From gripper size TC600x400
+Accessories
| Item no. | Suitable sealing foam |
|---|---|
| TC120x230-P20 | PPF120.230-P20 |
| TC120x230-P40 | PPF120.230-P40 |
| TC120x400-P20 | PPF120.400-P20 |
| TC120x400-P40 | PPF120.400-P40 |
| TC200x400-P20 | PPF200.400-P20 |
| TC200x400-P40 | PPF200.400-P40 |
| TC1300x260-P20-OV* | PPF-1300x260-20 |
| TC1300x260-P28-OV* | PPF-1300x260-28 |
| TC1300x260-P40-OV* | PPF-1300x260-40 |
| TC1300x500-P20-OV* | PPF-1300x500-20 |
| TC1300x500-P28-OV* | PPF-1300x500-28 |
| TC1300x500-P40-OV* | PPF-1300x500-40 |
Vacuum grippers with reduced leakage
Holding force increases with product coverage
Economic gripper solutions for dust-free handling processes
- Automated handling of individual products or product layers without gripper change
- Suitable for rigid products with an even or uneven surface
- Fast and uniform vacuum distribution ensures short cycle times and high acceleration rates
- Separate compressed air connection for blow-off function for fast product release
- Sealing foam for gentle product contact and optimum vacuum sealing – can be quickly replaced without tools and without leaving any residue
Technical data
| Item no. | TL100x250 | TL150x300 | TL200x350 | TL250x400 |
|---|---|---|---|---|
| Air consumption at 6 bar (87 psi) [Nl/min] | 105 | 210 | 210 | 210 |
| Suction power against atmosphere [Nl/min] | 198 | 396 | 396 | 396 |
| Final vacuum [%] | 85 | 85 | 85 | 85 |
| Weight [kg] | 1.55 | 3.2 | 4.2 | 4.65 |
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+Ordering notes
- Wide range of standard grippers and quick manufacture of customized solutions
- Ordering example vacuum generation
- TL150x300: integrated via ejectors
- TL150x300-OV: designed for external vacuum generation, e.g. via side channel blower or pump - Universal EPDM foam pad, 24 mm thick (Index x24), included in scope of delivery
- Optional: EPDM foam pad, 12 mm thick (Index x12)
- The gripping area is divided into zones for flexible product pick-up and/or release
- See chapter accessories for more information on:
- Wide range of foam pad for different applications
- Gripper/robot connection elements
+Notes
- Minimum coverage of 80 % recommended
- Suitable for use with > 90° swivel and tilt movements
+Dimensions
TL100x250
TL150x300, TL200x350, TL250x400
| Item no. | TL100x250 | TL150x300 | TL200x350 | TL250x400 |
|---|---|---|---|---|
| A [mm] | 250 | 300 | 350 | 400 |
| B [mm] | 100 | 150 | 200 | 250 |
| C [mm] | 70 | 70 | 70 | 70 |
| D [mm] | 200 | 200 | 200 | 200 |
| d1 [mm] | 7 | 7 | 7 | 7 |
| E [mm] | 78 | 80 | 80 | 69 |
| F [mm] | 24 | 24 | 24 | 24 |
+Diagrams
TL100x250
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
TL150x300
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
TL200x350
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
TL250x400
Holding force against vacuum for different materials at 100 % coverage and safety factor 1.5
+Accessories
| Item no. | Suitable sealing foam |
|---|---|
| TL100x250 | PPF-TL-100x250x12, PPF-TL-100x250x24 |
| TL150x300 | PPF-TL-150x300x12, PPF-TL-150x300x24 |
| TL200x350 | PPF-TL-200x350x12, PPF-TL-200x350x24 |
| TL250x400 | PPF-TL-250x400x12, PPF-TL-250x400x24 |
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(4 Article(s))
Low-leak suction plates – SPLT
Suction plate 67.010
- * = theoretical value at 60 % vacuum and a dry, smooth product surface. Figure excludes safety factor
- ** = at 60 % vacuum
- Combination of 4x4 or 6x6 bellows vacuum cups with 2.5 bellows in oil resistant NBR
- Suction plate suspended using a suspension with internal vacuum channel (25 mm stroke)
- Off-center vacuum connection possible
- Reliable suction with variable product geometries
Technical data
| Item no. | 67.010 | 67.011 |
|---|---|---|
| Model | SPLT-4x4-25 | SPLT-6x6-25 |
| Number of vacuum cups | 16 | 36 |
| Stroke Suspensions [mm] | 25 | 25 |
| Cup stroke [mm] | 9.5 | 9.5 |
| Gripping force * [N] | 190 | 426 |
| Max. leakage ** (Vacuum cups unassigned) [Nl/min] | 24 | 54 |
| Connection to the machine | M20x1,5-male | M30x1,5-male |
| Vacuum connection | G1/8-female | G3/8-female |
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+Notes
- Due to the flow cross-section of 0.4 mm per vacuum cup, these suction plates are not suitable for equipment with very short cycle times
+Dimensions
67.010
67.011
+Application:
- Handling of variable product geometries or products with recesses that prevent all vacuum cups from making contact with the product surface (e.g. metal sheet in laser cutting systems)
- Integrated flow resistors reduce leakage and maintain an adequate vacuum level for the remaining vacuum cups covered by product, thus preventing products from being dropped
+Accessories
| Item no. | Suitable spare vacuum cups | Suitable Wrench socket for cup assembly |
|---|---|---|
| 67.010 | 20.018.125.1 | 90.008 |
| 67.011 | 20.018.125.1 | 90.008 |
Bag grippers
Handling of non-rigid goods
Maximum durability, minimum maintenance
View of the suction chamber
- Handling of limp, non-rigid objects such as bags, shrink-wraps or any product that fully covers the suction chamber
- On board vacuum generation via high performance ejectors for optimum suction power
- Dust-resistant design
- Sealing foam with optimum adjustment to product surface – easy to replace
- Optional side channel blower for handling very porous goods
Technical data
| Item no. | TG100x250 | TG150x300 | TG200x350 | TG250x400 | TG300x500 | TG400x600 | |
|---|---|---|---|---|---|---|---|
| Air consumption at 6 bar (87 psi) [Nl/min] | 105 | 210 | 210 | 210 | 210 | 210 | |
| Suction power against atmosphere [Nl/min] | 198 | 396 | 396 | 396 | 396 | 396 | |
| Max. gripping force at 60 % vacuum (-600 mbar (-17.7 inHg)) safety factor 1.5 [N] | Dense products (e.g. steel) | 280 | 500 | 770 | 1,100 | 1,670 | 2,670 |
| Semi-porous products (e.g. wood) | 170 | 300 | 470 | 670 | 1,000 | 1,600 | |
| Porous products (e.g. carton boxes) | 70 | 125 | 190 | 270 | 400 | 625 | |
| Weight [kg] | 1.5 | 2.5 | 3.5 | 4.7 | 6.7 | 14.7 | |
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+Ordering notes
Ordering example vacuum generation
- TG150x300: integrated via ejectors
- TG150x300-OV: designed for external vacuum generation, e.g. via side channel blower or pump
+Notes
On request:
- Splitting of suction chamber for multi-zone picking and release
- Depth of the suction chamber can be adjusted for optimum handling of specific products (standard 40 mm)
+Dimensions
- * = Fixing holes for connection to gripper system
| Item no. | TG100x250 | TG150x300 | TG200x350 | TG250x400 | TG300x500 | TG400x600 |
|---|---|---|---|---|---|---|
| A [mm] | 100 | 150 | 200 | 250 | 300 | 400 |
| B [mm] | 250 | 300 | 350 | 400 | 500 | 600 |
| C [mm] | 62 | 62 | 62 | 93 | 93 | 93 |
+Sealing foam
Easy replacement of sealing foam
+Accessories
| Item no. | Suitable sealing foam |
|---|---|
| TG100x250 | PPF100x250 |
| TG150x300 | PPF150x300 |
| TG200x350 | PPF200x350 |
| TG250x400 | PPF250x400 |
| TG300x500 | PPF300x500 |
| TG400x600 | PPF400x600 |
Sealing foam for vacuum grippers
Suitable for all vacuum grippers
Easy installation – Fast, residue-free replacement!
Easy replacement of the sealing foam without tools
- Firm grip on the gripper bottom
- Quick, residue-free replacement without pre-handling or tools
- Different foams for a broad range of applications
Technical data
| Item no. | PPF120.230-P20 | PPF120.230-P40 | PPF120.400-P20 | PPF120.400-P40 | PPF200.400-P20 | PPF200.400-P40 | PPF160.600-P40 | PPF-TL-100x250x12 | PPF-TL-150x300x12 | PPF-TL-200x350x12 | PPF-TL-250x400x12 | PPF-TL-100x250x24 | PPF-TL-150x300x24 | PPF-TL-200x350x24 | PPF-TL-250x400x24 | PPF-600x400-20 | PPF-600x400-28 | PPF-600x400-40 | PPF-1300x260-20 | PPF-1300x260-28 | PPF-1300x260-40 | PPF-1300x500-20 | PPF-1300x500-28 | PPF-1300x500-40 |
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| Suction area [mm] | 120x230 | 120x230 | 120x400 | 120x400 | 200x400 | 200x400 | 160x600 | 100x250 | 150x300 | 200x350 | 250x400 | 100x250 | 150x300 | 200x350 | 250x400 | 600x400 | 600x400 | 600x400 | 1,300x260 | 1,300x260 | 1,300x260 | 1,300x500 | 1,300x500 | 1,300x500 |
| Thickness [mm] | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 12 | 12 | 12 | 12 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Tolerance | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 3.0mm) | (+/- 3.0mm) | (+/- 3.0mm) | (+/- 3.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) | (+/- 4.0mm) |
| Material | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM | EPDM |
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+Ordering notes
- Custom sizes and hole patterns available, quick and easy to implement
- The indicated item no. pertains to the universal sealing foam type
+Notes
- For information on the relevant hole patterns, see the chapter on vacuum grippers
+Available sealing foam and their properties
+Accessories
| Item no. | DefaultGroupName |
|---|---|
| PPF120.230-P20 | TC120x230-P20 |
| PPF120.230-P40 | TC120x230-P40 |
| PPF120.400-P20 | TC120x400-P20 |
| PPF120.400-P40 | TC120x400-P40 |
| PPF200.400-P20 | TC200x400-P20 |
| PPF200.400-P40 | TC200x400-P40 |
Connection elements gripper – robot
Application specific interface to the robot
- Example A: Installation of grippers on robots without removal of the plate
- Example B: For vertical movements between robot and gripper
- Example C: For 3-axis movements between robot and gripper
- Example D: For connection of multiple or longer gripper systems, 3-axis movement
Technical data
| Item no. | GR05.201-X | GR05.202-X | GR05.203-X | GR05.204-X | GR05.205-X |
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+Ordering notes
- Layout dependent on gripper system and robots used
- We will be happy to customize the interfaces for your application
+Application examples
Example A: Robot/gripper interface, raised
Example B: Robot/gripper interface, type 1
Example C: Robot/gripper interface, type 2
Example D: Robot/gripper interface, type 3
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